Enhancing Belt-Starter Generators with Syensqo Materials
To enhance motor properties and reduce costs of production, manufacturers continue to seek alternatives to conventional belt starter-generators. As e-mobility trends move towards lightweight and sustainable solutions, engineers need cutting-edge materials and products for belt-starter generators to meet the demands and innovative progress of the market.
Syensqo’s vast portfolio of specialty materials for 48V belt starter-generators addresses the complex applications and need for optimized motors and powertrains. As a leading supplier of material solutions for various e-mobility applications, Syensqo provides several high-performance polymers with optimal mechanical, heat transfer, and electro-corrosion resistant properties for more efficient belt-starter generators.
Innovative Solutions for 48V Belt-Starter Generator Applications
The e-mobility market requires efficient materials to meet both market trends and consumer demands. Syensqo’s offerings for 48V belt starter-generators provide unique benefits for a variety of crucial usages and applications.
Inverter Components
Inverter components, such as power brackets, capacitor modules, and signal sensors, go through harsh environments during processing and usage. Therefore, electric vehicles require Halogen-free inverter components with high heat resistance and great stiffness. Syensqo’s Ryton® PPS, Amodel® Supreme PPA, KetaSpire® PEEK, and Xydar® LCP offer a selection of polymers equipped with excellent dimensional stiffness as well as resistance to multiple harsh processing and environmental conditions.
Structural Components
Belt side, intermediate, and power electric housings are key structural components in 48V belt starter-generators. Under stressful environments, structural components benefit from Syensqo’s industry-proven brands—such as Amodel® Supreme PPA, Omnix® HPPA, and XencorTM Long Fiber Thermoplastics— as they provide stiffness, high heat resistance, and thermal conductivity.
Pulleys and Axles
Belt starter-generators require pulley and axle components like ball and needle bearings to withstand friction and wear. Additionally, peak lubrication is an important aspect to keep all parts functional. Syensqo’s solutions, such as Ryton® PPS, KetaSpire® PEEK, Torlon® PAI, and Fomblin® PFPE, enhance the lifetime lubrication of components and provide other key enhancements such as weight savings, friction, wear, noise and vibration reduction.
Magnet Wires
From pollution concerns and scrap ratio to tricky shape profiles, manufacturers recognize that conventional enamel solutions no longer address the problems or standards of the e-mobility market. Syensqo’s breakthrough solution, KetaSpire® PEEK Extrusion, empowers manufacturers to produce magnet wires with excellent dielectric strength, thermal endurance, chemical and extreme abrasion resistance.
Slot Liners
Slot Liners are typically produced with laminated paper and display thermal conductivity, dielectric strength, and dust production issues. Syensqo’s materials, AjediumTM PEEK Film and Xydar® LCP, enhance slot liners to have higher dielectric strength at elevated temperatures, thermal endurance, thermal conductivity, varnish impregnation and chemical resistance.
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