Fluoropolymers for Membranes and Filtration
Syensqo’s fluoropolymers are used to make microfiltration and ultrafiltration flat sheet and hollow fiber membranes for a wide range of bioprocessing and medical filtration applications. Molecular weights with controlled viscosities along with very high purity levels make these materials an excellent choice for membranes covering a broad range of porosity and shapes.
Pellet | Powder | Dispersion | |
Solef® PVDF | 6010 | 6010, 1015, 6020 | |
Halar® ECTFE | 901 | ||
Aquivion® | D83 |
Solef® PVDF and Halar® ECTFE
Solef® PVDF homopolymers are used to make durable, long-lasting membranes. Their toughness, chemical resistance and oxidative stability allow membranes to tolerate a wide variety of feed streams and cleaning methods. These materials are soluble in conventional processing solvents to make hollow fiber and flat sheet membranes by DIPS and TIPS processes.
Solef® PVDF homopolymers are made using a suspension-type polymerization process which provides a linear, gel-free product. They are available in powders and pellets that cover a wide range of molecular weights. High molecular weight grades improve fiber strength and minimize fiber breakage.
Typical Applications
- Low pressure water filtration
- Wastewater treatment
- RO/NF pre-treatment
Key Features
- High purity
- Broad chemical resistance
- Excellent mechanical properties
- Continuous use up to 150°C
- Excellent resistance to aging
- Easy processing by solution
- Broad molecular weight and high branching
- Physiologically harmless and approved for contact with food products
SOLEF® PVDF GRADES FOR MEMBRANES | ||
---|---|---|
Pellet | Powder | Typical Mol Wt, Mw (g/mol)* |
Solef® 6010 | Solef® 6010 | 300-320 |
Solef® 1015 | 570-600 | |
Solef® 6020 | 670-700 |
*Data from GPC in DMAc with calibration in polystyrene
**10% solids solution in NMP, 25°C
Solvents for Solef® PVDF | |||
---|---|---|---|
Good Solvents | Good Swelling Agent | Poor Swelling Agents | Non-Solvents |
DMF DMAc NMP TEP DMSO | Acetone Cyclohexanone g-Butyrolactone | Tetrahydrofuran Methyl-Ethyl Ketone | Water Methanol Ethanol Toluene n-Hexane |
Abbreviations
DMAc: N,N-Dimethylacetamide
DMF: N,N-Dimethyl Formamide
DMSO: Dimethyl Sulfoxide
NMP: N-Methyl-2-Pyrrolidone
TEP: Triethyl Phosphate
Halar® ECTFE is based on ethylene and chlorotrifluoroethylene. It offers outstanding chemical resistance over a broad temperature range and is stable at pH levels from 1 to 14.
Because of its exceptional chemical resistance, the material cannot be processed using solution phase inversion. Instead, it must be processed at temperatures close to its melting point (200 –240°C) using a TIPS process for hollow fibers. Two grades having different molecular weights and melt temperatures are available.
Key Features
- Outstanding resistance to ozone and chlorine
- Stable at pH levels from 1 to 14
- Limited solubility in organic solvents
- Very good tensile properties
- Processable by TIPS technology
- FDA compliance for selected grades
Halar® ECTFE Grades for Membranes | |
---|---|
Pellet | Melt Flow Index, g/10 min ASTM D 1238, 275°C |
Halar® 901 | 1.0 (tested at 2.16 kg) |
Physical Properties | ||||||
---|---|---|---|---|---|---|
Property | Test Method | Units | Solef® 6010 | Solef® 1015 | Solef® 6020 | Halar® 901 |
Form | pellet, powder | powder | powder | pellets | ||
Density | ASTM D 792 | g/cm3 | 1.78 | 1.78 | 1.78 | 1.68 |
Molecular Weight, Mw | GPC vs PS standards | g/mol x 103 | 320 | 570 | 700 | |
Polydispersity | 2.1 | 2.4 | 2.2 | |||
Solution Viscosity | Brookfield | cp | 330(1) | 1,400(1) | 1,700(1) | |
Melt Flow Index | ASTM D | g/10 min | 6.0(2) | 0.2(2) | 1.3(3) | 1.0(4) |
Water Absorption 24 hours, 23°C | ASTM D 570 | % | < 0.04 | < 0.04 | < 0.04 | < 0.1 |
(1)10% NMP, 23°C, 50 rpm
(2)Melt flow condition 230°C, 5.0 kg (ASTM D 638)
(3)Melt flow condition 230°C, 2.16 kg (ASTM D 638)
(4)Melt flow condition 275°C, 2.16 kg
Mechanical Properties | |||||||
---|---|---|---|---|---|---|---|
Property | Test Method |
| Solef® 6010 | Solef® 1015 | Solef® 6020 | Halar® 901 | |
Tensile Strength at Yield | ASTM D 638 23°C, 50 mm/min | psi MPa | 7,685-8,265 53-57 | 7,685-8,265 53-57 | 7,685-8,265 53-57 | 4,300 30 | |
Tensile Strength at Break | ASTM D 638 23°C, 50 mm/min | psi MPa | 5,075-7,250 35-50 | 5,075-7,250 35-50 | 7,685-8,265 25-50 | 7,800 54 | |
Tensile Elongation at Yield | ASTM D 638 23°C, 50 mm/min | % | 5-10 | 5-10 | 5-10 | 5 | |
Tensile Elongation at Break | ASTM D 638 23°C, 50 mm/min | % | 20-50 | 20-50 |
| 250 | |
Tensile Modulus | ASTM D 638 23°C, 1 mm/min | kpsi MPa | 348 2,400 | 319 2,200 | 239 1,650 | 240(1) 1,655(1) | |
Flexion Maximum Load | ASTM D 790 23°C, 2 mm/min | psi MPa | 11,165 77 | 10,150 70 | 9,570 66 | ||
Flexural Strength | ASTM D 638 23°C, 2.5 mm/min | psi MPa |
| ||||
Flexural Modulus | ASTM D 790 23°C, 2 mm/min | kpsi MPa | 304 2,100 | 290 2,000 | 261 1,800 | 245 1,690 |
(1)Measured at 50 mm/min
Thermal Properties | ||||||
---|---|---|---|---|---|---|
Property | Test Method | Units | Solef® 6010 | Solef® 1015 | Solef® 6020 | Halar® 901 |
Melting Point | ASTM D 3418 | °C | 173 | 173 | 171 | 242 |
Heat of Fusion 80°C to end of melt | ASTM D 3418 | J/g | 61 | 60 | 60 | 42 |
Glass Transition Temperature | DMTA | °C | -32 | -30 | -34 | 85 |
Thermal Stability | TGA 1% weight loss, N2 | °C | 375-400 | 375-400 | 375-400 | 405 |
Chemical Resistance & Solution Properties | |||
---|---|---|---|
Property | Solef® 1015 | Solef® 6010 | Solef® 6020 |
Hydrolytic Stability | + | + | + |
Inorganic Acids | + | + | + |
Organic Acids | 0 | 0 | 0 |
Alkali | - | - | - |
Aliphatic Hydrocarbons | + | + | + |
Aromatic Hydrocarbons | + | + | + |
Aliphatic Alcohols | 0 | 0 | 0 |
Chlorinated Solvents | + | + | + |
Dipolar Aprotic Solvents | 0 | 0 | 0 |
Chlorine(1) | + | + | + |
Ozone | + | + | + |
Sterilization by Gamma Ra(2) | + | + | + |
Sterilization by Steam | + | + | + |
(1)In absence of UV light
(2)Maximum 40 MRad
KEY
"+": Polymer is resistant. Any increase in weight is less than 2% and any decrease in weight is less than 0.3%. The tensile yield strength is at least 85% of the initial value.
"0": Use of polymer is limited. Response does not meet above criteria. For example, weight increase may be more than 2%. However, the polymer can be used if stress is low.
"–": Polymer is not resistant. There is considerable alteration of the polymer, such as dissolution or chemical or physical degradation.
COMMENTS
1. In general Solef is very resistant to inorganic acids. In carboxylic acids, the acidity does not affect polymer performance, although swelling may occur.
2. Dipolar aprotic solvents is a huge class of chemicals: some are solvents for PVDF (e.g. NMP) while some can be recommended for use in contact with PVDF at low temperatures (e.g. butyl acetate).
3. Chlorine and ozone are able to generate free radicals that can attack PVDF. In conditions promoting the formation of radicals (e.g. UV light), care must be taken for the use of the polymer as chemical attack was observed.
4. Gamma radiation could damage PVDF depending on the radiation dose. Good resistance was observed up to 20-40 MRad, but chemical attack may occur at higher doses.
Agency Approvals | ||
Solef® PVDF | Solef® PVDF | |
Bioprocessing | ||
USP Class VI | 1008/0001 | 901 902 |
Water Contact | ||
NSF 61 | 1008/0001 1010/0001 1010/0901 6008/0001 6010/0001 6010/0000 | 901 902 |
Food Contact | ||
FDA | 1000 and 6000 series comply with 21 CFR 177.2510 | |
EC Directive | 1000 and 6000 series comply with 2002/72/EC as subsequently amended | |
NSF 51 | 1008/0001 1010/0001 1015/1001 6008/0001 6010/1001 6020/1001 |
For further specifications and details regarding these agency approvals, please contact your local sales representative.
Algoflon® PTFE and Aquivion®
Algoflon® PTFE (polytetrafluoroethylene) is an inert, non-toxic polymer with unique performance and processing attributes. It is available in fine coagulated white powders produced by dispersion polymerization, then processed by paste extrusion into a fibrous matrix with structural integrity.
Algoflon® DF powders are easily expanded after extrusion of the polymeric matrix without the use of soluble fillers, foaming agents or chemical additives. This process generates the physical creation of a huge number of small pores in the structure of an object made of PTFE, providing an exciting new level of performance properties.
Key Features
- Outstanding chemical inertness
- Exceptional heat resistance
- Stable at pH levels from 1 to 14
- Optimum dielectric and insulating properties
- Extremely low coefficient of friction
- Self-lubricating
- Self-extinguishing
- Outstanding anti-stick and release properties
- Excellent weathering and aging characteristics
Typical Applications
- Food and beverage processing
- Gas and liquid microfiltration
- Water treatment
- Industrial filtration (e.g., filter bags, dust collectors)
- Chemically inert fuel-cell membranes and separators
- Garments made from lightweight, waterproof, breathable fabrics
Key Benefits
- Suitable for high-temperature applications
- Highly durable for long service life
- Reduced fouling and clogging of equipment
- Optimum resistance to aggressive cleaning programs
Typical Properties of Algoflon® DF Powders | ||
---|---|---|
Property | Test Method | Units |
Service Temperature | -260 to 260°C | |
Heat Resistance | Stable up to 260°C 0.001% weight loss per hour at 350°C | |
Chemical Resistance | ASTM D 543 | High inertness |
Solvent Resistance | ASTM D 543 | Insoluble up to 300°C |
Water Absorption | ASTM D 570 | 0.0% |
Friction Coefficient | ASTM D 1894 | Static = 0.08 Dynamic = 0.06 |
Thermal Conductivity | ASTM C 177 | 0.24 W/m°C |
Flammability | UL 94 | V-0 |
Limiting Oxygen Index | ASTM D 2683 | >95% |
Aging and Weatherability | Stable over 20 years of exposure |
Aquivion ® ionomer is a functionalized perfluoro-ionomer. The polymer’s short, low molecular weight side chains make it unique among ionically conductive perfluoropolymers and impart unique performance advantages.
Typical Membrane Applications
Proton Exchange Membranes Fuel cells (PEMFC)
PEM Electrolyzers
Redox Flow Batteries (RFB)
- Gas humidification and pervaporation systems
- Metal-ion recovery cells (Donnan dialysis)
Typical Dispersion Applications
- Surface modifier for membrane filtration devices
- Super acid catalyst systems
- Electrochemical sensors
- Cationic exchange resins
- Electro-active polymers
- Drug release devices
Key Features
- Higher crystallinity for improved mechanical properties
- Enhanced proton (and also Li+, Na+, K+) conductivity
- Best-in-class ion conductivity, especially at high temperatures and low humidity
- Very high functionality combined with excellent thermo-chemical resistance
- Lower equivalent weight than competitive polymers
- Shorter side chains than other ionically conductive perfluoropolymers
- Unique combination of powerful functionality and excellent thermo-chemical resistance
Equivalent Weight, g/mol SO3H | Typical Concentration, % ionomer | Typical Solvents | |
Dispersion | |||
Aquivion® D72-25BS | 720 | 25% | Water |
Aquivion® D79-25BS | 790 | 25% | Water |
Aquivion® D87-28BS | 870 | 28% | Water |
Aquivion® D98-25BS | 980 | 25% | Water |